FENECON Home 10 assembly and operating instructions

1. About these instructions

Personnel must have carefully read and understood these Assembly and Service Instructions before starting any work.

1.1. Formal information on the Assembly and Service Instructions

© FENECON GmbH, 2023

All rights reserved

Reprinting, even in part, is only permitted with the permission of FENECON GmbH.

1.2. Version/revision

Table 1. Version Revision
Version/Revision Change Date Name

2021.01

Draft initial creation

12.04.2021

CE Design

2021.02

Revised draft

27.05.2021

FENECON TK

2021.03

Error correction

27.06.2021

FENECON TK

2021.04

Cable type changed

05.08.2021

FENECON TK

2021.05

Formatting adjusted

09.09.2021

FENECON TK

2021.06

Revision of Inverter and EMS Box

24.11.2021

FENECON FT

2022.01

Insertion of further overviews

24.11.2022

FENECON JE

2023.01

Revision of the instructions

27.01.2023

FENECON JS

2023.02

Conversion to Home 10 Inverter FHI-10-DAH 16A

07.02.2023

FENECON PM

2024.07

Adaptation chapter 8

15.07.2024

FENECON PM

2024.09

Adaptation of installation conditions and incorrect operation

19.09.2024

FENECON PM

1.3. Presentation conventions

Table 2. Presentation conventions
This symbol indicates an imminent danger. If this danger is not avoided, it can lead to death or serious injury.
This symbol indicates a potentially dangerous situation. If this dangerous situation is not avoided, it may result in minor or moderate injury.
This symbol indicates a warning. Failure to observe this warning may result in damage and/or destruction of the system.
This symbol indicates a note. It is recommended that the note be observed.

1.4. Structure of warning notices

If observed, warnings protect against possible personal injury and damage to property and use the signal word to classify the magnitude of the danger.

Source of danger
Possible consequences of non-compliance
- Measures for avoidance/prohibitions

Danger sign
The danger sign indicates warnings that warn of personal injury test.

Source of danger
The source of danger indicates the cause of the hazard.

Possible consequences of non-compliance
The possible consequences of ignoring the warning are, for example, crushing, burns or other serious injuries.

Measures/Prohibitions
Measures/prohibitions include actions that must be taken to avoid a hazard (e.g. stopping the drive) or that are prohibited to avoid a hazard.

1.5. Terms and abbreviations

The following terms and abbreviations are used in the Assembly and Service Instructions:

Table 3. Terms and abbreviations
Term/Abbreviation Meaning

AC

Alternating Current

BHKW

Combined heat and power plant (CHP)

BMS

Battery Management System

DC

Direct Current

EMS

Energy Management System

Energy-Meter

Electricity meter for the Inverter at the grid connection point

FEMS

FENECON Energiemanagementsystem

IBN

Commissioning

MPPT

Maximum Power Point Tracking — Finder for the maximum power point

NAP

Grid connection point

PE

Protective conductor

PV

Photovoltaic

RTE

Round-trip efficiency (RTE)
System efficiency Ratio of discharged to charged energy quantity.

SG-Ready

Smart-Grid-Ready - Preparation of the Heat pump for external control

SOC

State of Charge
State of Charge The available capacity in a battery, expressed as a percentage of the nominal capacity.

SOH

State of Health - state of ageing

SPD

Surge Protection Device - overvoltage protection

VDE

Verband der Elektrotechnik Elektronik Informationstechnik e. V.

Widget

Component of online monitoring

1.6. Scope of delivery

Table 4. Scope of delivery
Item Component Number Comment

1

FENECON Home 10 - Inverter

1

2

FENECON Home 10 - EMS Box (incl. FENECON Energiemanagementsystem )

1

3

FENECON Home 10 - Parallel Box

1

optional for 2nd FENECON Home 10 battery tower

4

FENECON Home 10 - Extension Box

1

optional for 3rd FENECON Home 10 battery tower

5

FENECON Home 10 - BMS Box

1

per FENECON Home 10 battery tower

6

FENECON Home 10 - Battery module

depending on the ordered capacity

7

FENECON Home 10 - Base

1

per FENECON Home 10 battery tower

Table 5. Documents
Component Comment

Installation and service instructions FENECON Home 10

Instructions for the installer

Quick start guide FENECON Home 10

Quick start guide for the installer

Instruction manual FENECON Home 10

Instruction manual for the user / end customer

Brochure FENECON Home 10

2. Security

2.1. Intended use

The electricity storage system is used to store electrical energy in rechargeable lithium iron phosphate battery modules (charging) and to provide electrical energy (discharging). This charging and discharging process takes place via a connected FENECON Home 10 inverter. All processes of the electricity storage system are monitored and controlled by the FEMS. The system may only be used in compliance with the permitted technical data (see chapter 3).

2.2. Qualification of the staff

The installation and maintenance of the system may only be carried out by qualified personnel.

2.2.1. Electrical Specialist Personnel

Skilled electrical personnel include persons who

  • are able to carry out work on electrical systems due to their technical training, knowledge and experience as well as knowledge of the relevant standards and regulations.

  • have been commissioned and trained by the operator to carry out work on electrical systems and equipment of the battery system.

  • are familiar with how the battery system works.

  • recognize hazards and prevent them by taking appropriate protective measures.

2.2.2. Service staff

Service personnel include the manufacturer’s personnel or specialist personnel instructed and authorized by FENECON GmbH, who must be requested by the operator to work on the system (e.g. Assembly, repair, maintenance, work on the batteries, etc.).

2.3. General information on the FENECON Home 10 storage system

  • Assembly of the FENECON Home 10, installation of the battery modules and cable connections as well as expansion of the system may only be carried out by qualified electricians.

  • Keep the power storage system away from children and animals

  • The power storage system may only be used under the specified charging/discharging conditions (see chapter Technical data).

  • Only use the battery modules as intended. Improper use can lead to overheating, explosion or fire of the battery modules.

  • Read the instructions for installation and operation to avoid damage due to incorrect operation.

  • The power storage system can cause electric shock and, due to short-circuit currents, burns.

  • The battery modules may have insufficient cell voltage after a long storage period. If this is the case, please contact the service department.

  • Do not expose the battery modules to high voltages.

  • Place the battery modules on level surfaces.

  • Do not place any objects on the FENECON Home 10 battery tower.

  • Do not step on the power storage system.

  • Do not connect the plug contacts of the BMS box in reverse.

  • Do not short-circuit battery modules.

  • Do not touch the battery module connectors (+) and (-) directly with a wire or metal object (e.g. metal chain, hairpin). In the event of a short circuit, excessive current can be generated, which can lead to overheating, explosion or fire of the battery modules.

2.3.1. Elementary influences

  • Keep the power storage system away from water sources.

  • Do not immerse the power storage system in water, moisten it or touch it with wet hands.

  • Set up/store the electricity storage system in a cool place.

  • Do not heat the electricity storage system.

  • Do not expose the power storage system to naked flames.

  • Do not set up or use the power storage system near naked flames, heaters or high-temperature sources.

    • The heat can cause insulation to melt and the safety ventilation to be damaged. This can lead to overheating, explosion or fire in the battery modules.

  • No soldering work may be carried out on the power storage system. Heat introduced during soldering can damage the insulator and the safety ventilation mechanism and lead to overheating, explosion or fire of the battery modules.

  • The battery modules must not be dismantled or modified. The battery modules contain a safety mechanism and a protective device, damage to which can lead to overheating, explosion or fire of the battery modules.

2.3.2. Mechanical influences

  • Do not attempt to crush or open battery modules.

  • Do not apply any mechanical force to the power storage system.

    • The battery modules can be damaged and short circuits can occur, which can lead to overheating, explosion or fire of the battery modules.

  • Do not throw or drop parts of the power storage system.

    • Do not use defective or dropped battery modules.

  • Do not use the power storage system if changes in color or mechanical damage are detected during Assembly, charging, normal operation and/or storage.

  • If the protective devices are damaged, abnormal charging currents and voltages can cause a chemical reaction in the battery modules, which can lead to overheating, explosion or even fire in the battery modules.

2.3.3. Installation, operation and maintenance

Always observe the following safety instructions when installing, operating or maintaining the battery modules:

  • Assembly of the FENECON Home 10, installation of the battery modules and cable connections as well as expansion of the system may only be carried out by qualified electricians.

  • During maintenance work, stand on dry insulating objects and do not wear any metal objects/jewelry (e.g. watches, rings and necklaces) during maintenance work/operation.

  • Use insulated tools and wear personal protective equipment.

  • Do not touch two charged contacts with a potential difference.

  • Measure the battery voltage with a multimeter and ensure that the output voltage is 0 V in off mode.

  • If an anomaly is detected, switch off the battery tower immediately.

  • Only continue the maintenance work after the causes of the anomaly have been eliminated.

  • The battery modules can cause an electric shock and burns due to high short-circuit currents.

  • Install battery modules in locations with good natural ventilation.

2.4. Reasonably foreseeable misuse

All applications that do not fall within the scope of the intended use are considered misuse. Work on live parts is generally not permitted. Electrical work may only be carried out by qualified electricians.

The following safety rules must be observed for all work on electrical components:

  • Unlock

  • Secure against restarting

  • Determine absence of voltage

  • Earthing and short-circuiting

  • Cover or cordon off neighboring live parts

Non-compliance with the safety rules is considered a reasonably foreseeable misuse.

Other misapplications are in particular:

  • improper transportation, installation or assembly at a location, trial operation or operation which may damage the FENECON Home 10.

  • Changes to the specified performance data, including the individual components.

  • Change or deviation of the specified connected loads.

  • functional or structural changes.

  • Operating the product in a faulty or defective condition.

  • improper repairs.

  • operation without protective devices or defective protective devices.

  • Disregarding the information in the original operating instructions.

  • Unauthorized or unauthorized access via the control unit or the network.

  • Fire, open light and smoking in the vicinity of the storage system.

  • Inadequate ventilation at the installation site.

  • unauthorized changes and actions to the storage system.

  • Use as mobile energy storage.

  • Direct use in a PV system (integration via an AC-coupled Grid is possible).

2.5. Area of application - electromagnetic compatibility (EMC)

The low-voltage equipment is intended for use in the following areas of application:

  • General information (public)

Use in other areas of application is not in accordance with the intended use.

2.5.1. Storage

  • Area: Fireproof indoors/outdoors with suitable weather protection.

  • Air temperature: -20 °C to 40 °C.

  • Relative humidity: max. 50% at +40 °C.

  • Do not store battery modules (lithium iron phosphate batteries) with flammable or toxic objects.

  • Store battery modules with safety defects separately from undamaged battery modules.

2.5.2. Fire protection

  • Do not expose the power storage system to direct sunlight

  • Avoid contact with conductive objects (e.g. wires).

  • Keep heat and fire sources, flammable, explosive and chemical materials away from the power storage system

  • Do not dispose of the FENECON Home 10 battery modules in a fire due to the risk of explosion

2.5.3. Charging

  • Keep the SOC of the battery module below 30% for shipping and charge the battery module if it has been stored for longer than 6 months.

2.6. Operating resources

2.6.1. Electrolyte solution of the battery modules

  • Electrolyte solution is used in the battery modules (lithium iron phosphate).

  • The electrolyte solution in the battery modules is a clear liquid and has a characteristic odor of organic solvents.

  • The electrolyte solution is flammable.

  • The electrolyte solution in the battery modules is corrosive.

  • Contact with electrolyte solution can cause severe burns to the skin and damage to the eyes.

  • Do not inhale the vapors.

  • If the electrolyte solution is swallowed, induce vomiting.

  • Leave the contaminated area immediately after inhaling the vapors.

  • Eye and skin contact with leaked electrolyte solution must be avoided.

    • After skin contact: Immediately wash skin thoroughly with neutralizing soap and consult a doctor if skin irritation persists.

    • After eye contact: Immediately flush eye(s) with running water for 15 minutes and seek medical advice. Delayed treatment may cause serious damage to health.

3. Technical data

3.1. General information

Table 6. Technical data - General information
designation value/size

Installation / ambient conditions

IP classification

IP55

Operating altitude above sea level

≤ 2,000 m

Installation/operating temperature

-30 °C to +60 °C

Battery operating temperature

-10 °C to +50 °C

Optimal battery operating temperature

15 °C to +30 °C

Cooling

Fanless

Max. Grid connection

120 A

Certification / Directive

Overall system

CE

Inverter

VDE 4105:2018-11
Gate generator type A 1.1

Battery

UN38.3
VDE 2510-50

3.2. Technical data - Inverter

Table 7. Technical data - Inverter
Naming Value/size

Inverter model

FHI-10-DAH

FHI-10-DAH 16A

DC-PV connection

Max. DC input power

15 kWp

15 kWp

MPP tracker

2

2

Inputs per MPPT

1 (MC4)

1 (MC4)

Starting voltage

180 V

180 V

Min. DC feed-in voltage

210 V

210 V

Max. DC feed-in voltage

1000 V

1000 V

MPPT voltage range

200 V - 850 V

200 V - 850 V

MPPT voltage range full load

460 V - 850 V

460 V - 850 V

Max. Input current per MPPT

12.5 A

16 A

Max. Short-circuit current per MPPT

15.5 A

22.7 A

AC connection

Grid connection

400/380 V, 3L/N/PE, 50/60 Hz

400/380 V, 3L/N/PE, 50/60 Hz

Max. Output current

16.5 A

16.5 A

Max. Input current

22 A

22 A

Nominal apparent power output

10,000 VA

10,000 VA

Max. Apparent power output

11,000 VA

11,000 VA

Max. Apparent power from mains

15,000 VA

15,000 VA

Cos(φ)

-0.8 to +0.8

-0.8 to +0.8

Back-up power

Back-up power capability

Yes

Yes

Grid shape

400/380 V, 3L/N/PE, 50/60 Hz

400/380 V, 3L/N/PE, 50/60 Hz

Back-up power supplied Loads (per phase)

10.000 VA (3,333 VA)*

10,000 VA (3,333 VA)*

Shift load

3,333 VA

3,333 VA

Black start

Yes

Yes

Solar Recharging

Yes

Yes

Efficiency

Max. Efficiency

98.2 %

98.2 %

European Efficiency

97.5 %

97.5 %

General information

Width | Depth | Height

415 | 180 | 516 mm

415 | 180 | 516 mm

Weight

24 kg

24 kg

Topology

trafolos

trafolos

also in mains parallel operation

3.2.1. Dimensions

The dimensions are given in mm.

image006
Figure 1. A Inverter - Dimensions

3.3. Technical data - FENECON Home 10 - EMS-Box

Table 8. Technical data - EMS-Box
Naming Value/Size

Operating voltage DC

117.6 V - 500 V

Max. Current (battery)

40 A

Max. Voltage (PV)

1,000 V

Max. Current (PV)

12.5 A

Operating temperature

-30°C - 60°C

Protection class

IP55 (plugged in)

Input voltage

100 V - 240 V / 1.8 A / 50 Hz - 60 Hz

Width | Depth | Height

506 | 365 | 145 mm

Weight

11 kg

installation

stackable

3.3.1. Dimensions

The dimensions are given in mm.

image7+8
Figure 2. Dimensions - EMS box

3.3.2. EMS-Box - Pin assignment

image009
Figure 3. Pin assignment - EMS-Box
Table 9. Pin assignment - EMS-Box
Item Description

1

Battery connection to the Inverter (MC4)

2

Interface for future developments

3

Customer network connection (LAN) RJ45 (not included in scope of delivery)

4

Inverter communication, relay outputs; digital inputs

5

Earth connection

6

Communication output for parallel connection of several batteries

7

Power supply e.g. NYM-I 3x1.5 mm2 (not included in scope of delivery)

3.4. Technical data - FENECON Home 10 - Parallel box (optional)

Table 10. Technical data - Parallel Box
Naming Value/Size

Operating voltage DC

117.6 V - 500 V

Max. Current (battery)

40 A

Operating temperature

-30°C~60°C

Protection class

IP55 (plugged in)

Width | Depth | Height

506 | 365 | 145 mm

Weight

10 kg

installation

stackable

3.4.1. Dimensions

The dimensions are given in mm.

image10+11
Figure 4. Dimensions . Parallel box

3.4.2. Parallel box - pin assignment

image012
Figure 5. Pin assignment - parallel box
Table 11. Pin assignment - parallel box
Item Description

1

Battery connection to the Inverter (MC4)

2

Battery connection from the two other battery towers (MC4)

3

Communication input for parallel connection of several battery towers

4

Earthing connection

5

Communication output for parallel connection of several battery towers

3.5. Technical data - FENECON Home 10 - Extension box (optional)

Table 12. Extension box (optional) - Technical data
Naming Value/Size

Operating voltage DC

117.6 - 500 V

Max. Current (battery)

40 A

Operating temperature

-30°C~60°C

Protection class

IP55 (plugged in)

Width | Depth | Height

506 | 365 | 145 mm

Weight

9 kg

installation

stackable

3.5.1. Dimensions

The dimensions are given in mm.

image10+11
Figure 6. Dimensions - Extension box

3.5.2. Extension box - pin assignment

image013
Figure 7. Pin assignment - Extension box
Table 13. Pin assignment - Extension box
Item Description

1

Battery connection to EMS box in parallel (MC4)

2

Communication input for parallel connection of several battery towers

3

Earthing connection

3.6. Technical data - FENECON Home 10 - BMS-Box

Table 14. Technical data - BMS-Box
Naming Value/Size

Maximum operating voltage range

117.6 V - 500 V

Maximum output/input current

40 A

Optimum operating temperature

15 to 30 °C

Ambient temperature range

-10 to 50 °C

Protection class

IP55 (plugged in)

Width (incl. side cover) | Depth | Height

506 | 365 | 131 mm

Weight

13kg

installation

stackable / wall mounting

3.6.1. Dimensions

The dimensions are given in mm.

image014
Figure 8. Dimensions - BMS box

3.7. Technical data - FENECON Home 10 - Battery module

Table 15. Technical data - Battery module
Naming Value/Size

Usable capacity

49.1 Ah / 2.2 kWh

Rated voltage

44.8 V

Output voltage range

39.2 V - 50.4 V

Storage temperature range (over 7 days)

-30 °C to +60 °C

Storage temperature range (over 30 days)

-20 °C to +55 °C

Storage temperature range (over 180 days)

-10 °C to +50 °C

Protection class

IP55 (plugged in)

Weight

26.5 kg

Installation

Stackable

Parallel connection

3 battery towers in parallel

Cooling

natural cooling

Shipping capacity

< 30 % SOC

Module safety certification

VDE 2510/IEC62619

UN transportation test standard

UN38.3

Relative humidity during storage

5 % to 95 %

Storage longer than 6 months
Possible consequences: Deep discharge of the cells Defect of the battery module.
- External charging of the battery modules to nominal voltage. This may only be carried out by the manufacturer or a company authorized by the manufacturer.

3.7.1. Electrical parameters of the battery modules

For number of battery modules from 4 to 6

Table 16. Electrical parameters - Number of battery modules 4S to 6S (4 - 6 modules in series)
Parameter Value/Size

Number of modules

4S

5S

6S

Nominal capacity

8.8 kWh

11.0 kWh

13.2 kWh

Width incl. side cover

506 mm

Depth

397 mm

Height (without feet)

924 mm

1055 mm

1186 mm

Weight

133.5 kg

160.0 kg

186.5 kg

Rated voltage

179.2 V

224 V

268.8 V

Output voltage range

156.8~201.6 V

196~252 V

235.2~302.4 V

Maximum continuous charging/discharging power

4.48 kW

5.60 kW

6.72kW

With a number of battery modules from 7 to 10

Table 17. Electrical parameters - Number of battery modules 7S to 10S (7 - 10 modules in series)
Parameter Value/Size

Module

7S

8S

9S

10S

Nominal capacity

15.4 kWh

17.6 kWh

19.8 kWh

22.0 kWh

Width incl. side cover

506 mm

Depth

397 mm

Height (without feet)

131.7 mm

1448 mm

1579 mm

1710 mm

Weight

213.0 kg

239.5 kg

266.0 kg

292.5 kg

Rated voltage

313.6 V

358.4 V

403.2 V

448.0 V

Output voltage range

274.4~352.8 V

313.6~403.2 V

352.8~453.6 V

392~493 V

Maximum continuous charging/discharging power

7.84 kW

8.96 kW

10.0 kW

10.0 kW

3.8. Technical data - Base

Table 18. Technical data - Base
Naming Value/Size

Width (incl. side cover) | Depth | Height

506 | 365 | 84 mm

Weight

6 kg

Protection class

IP55 (plugged in)

Installation

stackable

3.8.1. Dimensions

The dimensions are given in mm.

image15+16
Figure 9. Dimensions - Base

4. General information

FENECON Home 10 is a Back-up power capability Battery energy storage system that can build its own household power grid. Lithium iron phosphate batteries (LiFePO4) are used in this modular system for storing electrical energy.

4.1. System configuration - general overview

image017
Figure 10. System - schematic diagram with optional components

4.2. System design variants

4.2.1. Standard setup with Back-up Power

image017 1
Figure 11. Standard setup with Back-up Power
Table 19. Standard setup with Back-up Power
Item Description

1

Grid

2

2 bi-directional meter

3

Smartmeter

4

Inverter

5

PV system

6

FENECON Home 10

7

Consumption

4.2.2. Standard setup with Schuko and Back-up Power

image017 2
Figure 12. Standard design with Schuko
Table 20. Standard setup with Schuko and Back-up Power
Item Description

1

Grid

2

2 bi-directional meter

3

Smartmeter

4

Inverter

5

PV system

6

FENECON Home 10

7

3x Schuko with RCD type A 30 mA and fuse (to be obtained externally from installer)

8

Consumption

4.2.3. System setup with additional PV generator and Back-up Power

image017 3
Figure 13. System structure with additional PV generator
Table 21. System setup with additional PV generator and Back-up Power
Item Description

1

Grid

2

2 bi-directional meter

3

Smartmeter

4

3-phase sensor or with PV Inverter App

5

PV Inverter

6

Additional PV system

7

FENECON Home 10

8

PV system

9

Inverter

10

Consumption

4.2.4. System design as AC system (and Back-up Power)

image017 4
Figure 14. System structure as an AC system
Table 22. System design as AC system (and Back-up Power)
Item Description

1

Grid

2

2 bi-directional meter

3

Smartmeter

4

3-phase sensor or with PV Inverter App

5

PV Inverter

6

PV system

7

FENECON Home 10

8

Inverter

9

Consumption

4.2.5. System with manual emergency power changeover

image017 5
Figure 15. System with manual emergency power changeover
Table 23. System with manual emergency power changeover
Item Description

1

Grid

2

2 bi-directional meter

3

Smartmeter

4

Inverter

5

PV system

6

FENECON Home 10

7

Manual Back-up Power switch

8

Consumption

4.2.6. System setup with automatic consumer switchover (AVU)

image017 6
Figure 16. System setup with automatic consumer switchover (AVU)
Table 24. System setup with automatic consumer switchover (AVU)
Item Description

1

Grid

2

2 bi-directional meter

3

Smartmeter

4

Automatic load switching (AVU) *

5

Inverter

6

PV system

7

FENECON Home 10

8

Consumption

*To install the AVU, use the associated assembly and operating instructions. These can be found on the FENECON website in the download center at: https://fenecon.de/files-avu/.

4.2.7. Required components

Depending on the system configuration, a maximum of the following components are required. When connecting up to three battery towers in parallel, ensure that the same number of battery modules are installed in each battery tower.

Table 25. System configuration - Required components

Number of battery towers

Number of battery modules max.

BMS incl. Base

FEMS

Box

Parallel-Box

Extension-Box

1

10

1

1

-

-

2

20

1

1

1

-

3

30

1

1

1

1

image176
Figure 17. Structure FENECON Home 10 storage system with three battery towers

5. Assembly preparation

5.1. Scope of delivery

5.1.1. FENECON Home 10 - Inverter

Table 26. Scope of delivery - FENECON Home 10 - Inverter
illustration number designation
image019

1

FENECON Home 10 - Inverter

image020

1

Wall bracket

image21+22

1

Meter with transducer (transducers are already mounted on the meter)

image023

1

Communication module

image024

2

MC4 connector

image025

2

MC4 socket

image026

1

Cable lug + screw for earthing

image027

4

Screw with dowel

image029

1

Cover AC connection

image030

2

Screw for earthing and fixing to wall bracket

image015

1

Nut, body washer and spring washer for earthing

5.1.2. FENECON Home 10 - EMS-Box

Table 27. Scope of delivery - FENECON Home 10 - EMS box
illustration number designation
image031

1

FENECON Home 10 - EMS-Box

image032

2

Pageblank

image033

2

Fixing plates

image034

4

Screws M4 x 10

image035

1

Harting housing

image036

1

Harting socket

image037

1

Screw connection M32
- Already screwed to Harting housing

image038

1

Multi-hole rubber
- Already installed in screw connection

image039

1

Plug (230 V)

image040

1

End bridge

image041

2

Network housing

image042

5

Blind plug

image43+44

1

Battery cable set 1.5m

image045

1

Assembly and service instructions

image046

1

Operating instructions (for the end customer)

5.1.3. FENECON Home 10 - Parallel box (optional)

Table 28. Scope of delivery - Parallel box
illustration number designation
image047

1

FENECON Home 10 - Parallel-Box

image032

2

Page Fascia

image033

2

Fixing plates

image034

8

Screws M4 x 10

image43+44

1

DC cable set 1.2m

image049

1

Communication cable parallel connection 1.5m

5.1.4. FENECON Home 10 - Extension box (optional)

Table 29. Scope of delivery - Extension box
illustration number designation
image050

1

FENECON Home 10 - Extension-Box

image032

2

Pageblend

image033

2

Fixing plates

image034

8

Screws M4 x 10

image43+44

1

DC cable set 1.2m

image049

1

Communication cable 1.5m

5.1.5. FENECON Home 10 - BMS Box / Base

Table 30. Scope of delivery - BMS module/base
illustration number designation
image051

1

FENECON Home 10 - BMS-Box

image052

1

Base

image032

2

Side panel (FENECON Home 10 - BMS-Box)

image053

2

Side cladding (Base)

image054

2

Wall mounting mounting bracket (FENECON Home 10 - BMS box part)

image055

2

Wall mounting mounting bracket (wall part)

image056

4

Feet

image033

2

Fixing plates

image034

8

Screws M4 x 10

image057

2

Screws M6

5.1.6. FENECON Home 10 - Battery module

Table 31. Scope of delivery - Battery module
illustration number designation
image058

1

Battery module

image032

2

Page cover

image033

2

Fixing plates

image034

4

Screws M4 x 10

5.2. Tools required

The following tools are required for Assembly of the system components

Table 32. Tools required
Image Designation Designation Designation
image059

pencil

image060

level

image061

impact drill / cordless screwdriver

image62+63

Screwdriver set

image064

Meter stick

image065

Page cutter

image066

3mm Allen key

image067

Crew wrench set

Crimping tool

image068

Multimeter

6. Assembly

The following components must be installed:

  • Inverter

  • Battery tower with Base, battery modules, BMS-Box, and FENECON Home 10 - EMS-Box

  • Optional:

    • Battery tower with Base, battery modules, BMS box and parallel box

  • Optional:

    • Battery tower with Base, battery modules, BMS Box and Extension Box

Before installation, carefully check whether the packaging and products are damaged and whether all accessories listed in chapter 5.1 are included in the scope of delivery. If a part is missing or damaged, contact the manufacturer / dealer.

6.1. Assembly Inverter

6.1.1. Safety instructions

Electric shock from live parts
Death or serious injury to the body and limbs due to electric shock when touching live DC cables connected to the storage system.
- Before starting work, disconnect the Inverter, the BMS-Box and the battery modules from the power supply and secure them against being switched on again.
- Wait at least 5 minutes after switching off before starting work on the inverter.
- Observe the safety instructions of FENECON GmbH in chapter 2.3.
- Do not touch any exposed live parts or cables.
- Do not pull the terminal strip with connected DC conductors out of the slot under load.
- Wear suitable personal protective equipment for all work.

Electric shock in the absence of overvoltage protection
Death or serious injury to the body and limbs from electric shock due to overvoltage (e.g. lightning strike) transmitted via the network cables or other data cables into the building and to other connected devices in the same network due to a lack of overvoltage protection.
- Ensure that all devices in the same network and the battery modules are integrated into the existing surge protection
- When laying network cables or other data cables outdoors, ensure that suitable overvoltage protection is in place when the cables from the Inverter or battery tower (battery modules) pass from the outdoor area into a building.
- The Inverter’s Ethernet interface is classified as "TNV-1" and offers protection against overvoltages of up to 1.5 kV.

Fire and explosion
Death or serious injury to the body and limbs due to fire or explosion; in the event of a fault, an ignitable gas mixture may occur inside the Inverter. Switching operations in this state can cause a fire or explosion inside the product.
- In the event of a fault, do not carry out any direct actions on the storage system.
- Ensure that unauthorized persons do not have access to the storage system.
- Disconnect the battery modules from the Inverter via the DC fuse on the battery tower.
- Switch off the AC circuit breaker or, if it has already tripped, leave it switched off and secure it against being switched on again.
- Only carry out work on the inverter (e.g. troubleshooting, repair work) with personal protective equipment for handling hazardous substances (e.g. protective gloves, eye and face protection and respiratory protection).

Fire and explosion with deeply discharged battery modules
Death or serious injury to body and limbs from fire or explosion due to incorrect charging of deeply discharged battery modules
- Before commissioning the system, ensure that the battery modules are not deeply discharged.
- Do not operate the system if the battery modules are deeply discharged.
- If the battery modules are deeply discharged, contact Service
- Only charge deeply discharged battery modules as instructed by the Service.

Toxic substances, gases and dust +
Damage to electronic components can result in toxic substances, gases and dusts inside the Inverter. Touching toxic substances and inhaling toxic gases and dusts can cause skin irritation, chemical burns, breathing difficulties and nausea.
- Only carry out work on the inverter (e.g. troubleshooting, repair work) with personal protective equipment for handling hazardous substances (e.g. protective gloves, eye and face protection and respiratory protection).
- Ensure that unauthorized persons do not have access to the Inverter.

Arcing due to short-circuit currents
Death or serious injury to the body and limbs due to burns caused by heat development and electric arcs due to short-circuit currents of the battery modules.
- Before carrying out any work on the battery modules, disconnect the battery modules from the power supply.
- Comply with all safety instructions from the battery manufacturer

Destruction of a measuring device due to overvoltage
Death or serious injury to the body and limbs due to electric shock when touching a live meter housing: An overvoltage can damage a meter and cause a voltage to be applied to the meter housing.
- Only use measuring devices with a DC input voltage range of at least 600 V or higher.

Hot surfaces +
Injuries to the body and limbs due to burning on hot surfaces: The surface of the Inverter can become very hot.
- Mount the Inverter in such a way that it cannot be touched accidentally.
- Do not touch hot surfaces.
- Before starting work, wait 30 minutes until the surface has cooled down sufficiently.
- Observe the warning notices on the inverter

Weight of the Inverter
Injuries to the body and limbs due to crushing if dropped during transportation or Assembly of the Inverter
- Transport and lift the Inverter carefully.
- Note the weight of the Inverter and its center of gravity
- Wear suitable personal protective equipment when working on the inverter.

Sand, dust and moisture
Ingress of sand, dust and moisture can damage the Inverter and impair its function.
- Only open the inverter if the humidity is within the limit values and the environment is free of sand and dust.

Electrostatic charging
Touching electronic components can damage or destroy the Inverter via electrostatic discharge.
- Ground yourself before touching a component.

Cleaning agents
The use of cleaning agents can damage the inverter and parts of the inverter.
- Only clean the Inverter and all its parts with a cloth moistened with clean water.

6.1.2. Installation conditions and distances at the installation site

image075
Figure 18. Installation conditions
  • The Inverter must be installed protected from direct sunlight, rain and snow.

image070
Figure 19. Spacing at the installation site

Installation conditions
- The wall must be stable enough for mounting the Inverter and must not be flammable.
- Maintain a distance of at least 300 mm above the Inverter.
- Keep a distance of at least 500 mm below the Inverter (cable ducts are not measured here).
- Keep a distance of at least 300 mm from the front of the Inverter.
- Keep a distance of at least 200 mm to the side (left/right) of the Inverter.
- The maximum distance between the Inverter and the installation location of the meter should be based on the cable supplied (5 m long). The cable between the meter and the Inverter can be extended up to 100m.
- The pre-installed current transformers must not be shortened or extended.

6.1.3. Assembly

To install the FENECON Home 10 inverter on the wall, proceed as follows:

Assembly of the wall bracket

image071

1. To mount the Inverter, drill 8 mm holes for the enclosed dowels according to the specified dimensions
2. If the Inverter is to be installed above the battery tower, the following table serves as a guide for the dimensions from the floor to the upper holes. There should be a space of 435 mm above the ceiling in order to comply with the minimum distances.
8.8 kWh 1800 mm
11.0 kWh 1930 mm
13.2 kWh 2060 mm
15.4 kWh 2190 mm
17.6 kWh 2320 mm
19.8 kWh 2455 mm
22.0 kWh 2585 mm

image072

3. Attach the wall bracket to the wall. Dowels and screws are included for this purpose. Always check the condition of the wall to see whether the wall plugs can be used.

image73+74

4. Hang the Inverter on the wall bracket using the bracket on the back.
5. Then secure on the right-hand side using the screw.

6.2. Assembly battery tower

6.2.1. Safety instructions

Electric shock from live parts +
Death or serious injury to the body and limbs due to electric shock when touching live DC cables connected to the storage system
- Before starting work, disconnect the Inverter, the BMS-Box and the battery modules from the power supply and secure them against being switched on again.
- Wait at least 5 minutes after switching off before starting work on the inverter.
- Observe all the manufacturer’s safety instructions in chapter 2.3.
- Do not touch any exposed live parts or cables.
- Do not pull the terminal strip with connected DC conductors out of the slot under load.
- Wear suitable personal protective equipment for all work.

Electric shock in the absence of overvoltage protection +
Death or serious injury to body and limbs from electric shock due to overvoltage (e.g. lightning strike) transmitted via the network cables or other data cables into the building and to other connected devices in the same network due to lack of overvoltage protection
- Ensure that all devices in the same network and the battery modules are integrated into the existing surge protection
- When laying network cables or other data cables outdoors, ensure that suitable surge protection is in place when the cables from the Inverter or battery tower (battery modules) pass from the outdoor area into a building
- The Inverter’s Ethernet interface is classified as "TNV-1" and offers protection against overvoltages of up to 1.5 kV.

Fire and explosion +
Death or serious injury to the body and limbs due to fire or explosion; in the event of a fault, an ignitable gas mixture may occur inside the battery module. Switching operations in this state can cause a fire inside the product or trigger an explosion.
- In the event of a fault, do not carry out any direct actions on the storage system.
- Ensure that unauthorized persons do not have access to the storage system.
- Disconnect the battery modules from the Inverter via an external disconnecting device.
- Switch off the AC circuit breaker or, if it has already tripped, leave it switched off and secure it against being switched on again.
- Only carry out work on the inverter (e.g. troubleshooting, repair work) with personal protective equipment for handling hazardous substances (e.g. protective gloves, eye and face protection and respiratory protection).

Fire and explosion if battery modules are deeply discharged
Death or serious injury to the body and limbs due to electric shock when touching a live meter housing: An overvoltage can damage a meter and lead to a voltage being applied to the meter housing.
- Before commissioning the system, ensure that the battery modules are not deeply discharged.
- Do not operate the system if the battery modules are deeply discharged.
- If the battery modules are deeply discharged, contact Service
- Only charge deeply discharged battery modules as instructed by the Service.

Toxic substances, gases and dust +
Damage to electronic components can result in toxic substances, gases and dusts inside the Inverter. Touching toxic substances and inhaling toxic gases and dusts can cause skin irritation, chemical burns, breathing difficulties and nausea.
- Only carry out work on the inverter (e.g. troubleshooting, repair work) with personal protective equipment for handling hazardous substances (e.g. protective gloves, eye and face protection and respiratory protection).
- Ensure that unauthorized persons do not have access to the Inverter.

Arcing due to short-circuit currents
Death or serious injury to the body and limbs due to burns, heat development and electric arcs due to short-circuit currents of the battery modules.
- Before carrying out any work on the battery modules, disconnect the battery modules from the power supply.
- Observe all safety instructions of the battery manufacturer.

Destruction of a measuring device due to overvoltage
Death or serious injury to the body and limbs due to electric shock when touching a live housing of a measuring device. An overvoltage can damage a measuring device and lead to a voltage being applied to the housing of the measuring device.
- Only use measuring devices with a DC input voltage range of at least 600 V or higher.

Hot surfaces +
Injuries to the body and limbs due to burning on hot surfaces: The surface of the Inverter can become very hot.
- Mount the Inverter in such a way that it cannot be touched accidentally.
- Do not touch hot surfaces.
- Before starting work, wait 30 minutes until the surface has cooled down sufficiently.
- Observe the warning notices on the inverter.

Weight of the battery modules
Injuries to the body and limbs due to crushing if dropped during transportation or Assembly of the battery modules.
- Carefully transport and lift the battery modules.
- Note the weight of the battery modules and its center of gravity.
- Wear suitable personal protective equipment for all work on the battery modules.

Sand, dust and moisture
Ingress of sand, dust and moisture can damage the Inverter and impair its function.
- Only set up the battery tower where the humidity is within the limit values and the environment is free of sand and dust.

Electrostatic charging
Touching electronic components can damage or destroy the battery tower via electrostatic discharge.
- Ground yourself before touching a component.

Cleaning agents
The use of cleaning agents can damage the inverter and parts of the inverter.
- Clean the battery tower and all parts of the inverter exclusively with a damp cloth moistened with clear water.

location
- It is recommended to install the battery tower indoors.
- If installed outdoors, weather protection (sun and precipitation protection) must be provided.
- Avoid dirt and dust during Assembly.
- Do not place the battery tower in an area prone to flooding.
- Do not install the battery tower in very damp areas (e.g. bathrooms).
- Do not install the battery tower where the ambient conditions are outside the permissible values (chapter Technical data).
- Keep the battery tower away from heat sources and fire.
- Ensure direct contact between the battery module housing and the ambient air and do not cover or shield the battery module.

Installation
- Wear safety goggles, insulating gloves and safety shoes when assembling the battery modules.
- Remove all conductive jewelry (e.g. watches, bracelets, rings).

6.2.2. Conditions at the installation site

Indoor or outdoor installation
It is recommended that the FENECON Home 10 battery tower is installed in a well-ventilated room without sources of external heat. However, the battery tower can also be installed outdoors protected from the weather (e.g. garage).

Installation above 2000 m above sea level and in unventilated areas is not permitted.

Also inadmissible places: - with an explosive atmosphere. - Places where flammable or oxidizing substances are stored. - Wet rooms. - Places where salty moisture, ammonia, corrosive vapors or acid can penetrate the system.

The storage system should be inaccessible to children and animals.

6.2.3. Installation conditions and distances at the installation site

image075
Figure 20. Installation conditions.
  • The battery tower must be installed protected from direct sunlight, rain and snow.

  • In conditions outside the optimum temperature range, the performance of the battery is reduced. (optimum temperature range +15°C to +30°C)

image076
Figure 21. Spacing at the installation site
  • Keep a distance of at least 300 mm from a wall and at least 600 mm from another battery tower.

  • Keep a distance of at least 500 mm from a wall at the front.

  • FENECON Home 10 - The battery tower and Inverter should be installed/mounted on top of each other. If there is not enough space above, the battery tower and inverter can also be installed next to each other.

6.2.4. Assembly of battery tower 1 with FENECON Home 10 - EMS box

Proceed as follows to set up the battery tower:

image077

1. The battery tower is installed stackable in front of a wall on a solid and level floor.
2. The distance to the wall must be 45 - 65 mm so that the wall bracket can be fitted correctly.

image078

3. Mount the feet to the base with a wrench and align the base horizontally using the height-adjustable feet.
4. We recommend screwing the feet in as far as possible to increase stability.

image079

5. Place the Base on the feet at the installation site (if necessary, keep a distance of 45 to 65 mm from a wall)

image080

6. Place an FENECON Home 10 battery module on the Base, paying attention to the plug-in bolts and positioning holes.
7. A black protective film may be stuck to the plug connections of the battery. If present, remove this before plugging together.

A maximum of 10 FENECON Home 10 battery modules can be stacked on one Base.

image081

8. Install all remaining FENECON Home 10 battery modules in the same way.

Electric shock
Death or serious injury to the body and limbs due to electric shock.
- Ensure that the circuit breaker of the BMS-Box is switched off before installing the BMS-Box.

image082

9. Assemble the two brackets for the wall bracket using the M6 screws.

image083

10. Attach the brackets to the FENECON Home 10 - BMS box using the enclosed M4 screws.

image084

11. Place the FENECON Home 10 - BMS box on the last battery.
12. Mark the hole positions for angle mounting on the wall.
13. FENECON Home 10 - Remove the BMS box from the tower so that the holes for the wall brackets can be drilled.
14. Place the FENECON Home 10 - BMS box back on the last battery and attach the two brackets to the wall.

image085

15. FENECON Home 10 - Attach the EMS box.

image086

16. Fasten the mounting rails on both sides of the battery module stack using the M4 screws supplied.
17. Start with the rails at the bottom left.

image087

18. Insert the side panels of the Base, the battery modules, the BMS box and the EMS box.

You will find the assembly instructions for 2 or 3 battery towers in chapter 7.1.

6.3. Electrical installation

6.3.1. Earthing the inverter and the battery tower

image088

1. The Inverter must be earthed directly to the equipotential bonding bar.
2. At least a 10 mm² earthing cable must be used.
3. To do this, attach the earthing cable to the bottom right of the Inverter using the with the enclosed screw (red).

image089

4. The battery tower must be earthed directly to the equipotential bonding rail.
5. At least a 10 mm² earthing cable must be used.
6. To do this, attach the earthing cable of the EMS box to the earthing bolt (red).

image090

7. Each additional battery tower (parallel box or extension box) must be earthed directly to the equipotential bonding bar.
8. At least a 10 mm² earthing cable must be used.
9. To do this, attach the earthing cable of the parallel or extension box to the earthing bolt (red).

The cross-section of the earthing must be at least 10 mm².
The Inverter and the battery towers must be earthed individually to the equipotential bonding.

6.3.2. Connection and wiring of the AC circuit

image091
Figure 22. General information AC connection
Table 33. Components for AC connection (not included in the scope of delivery)
Item Description

1

Bi-directional meter from energy supplier

2

Fuse protection of the Inverter C25 3-pole *1

3

Consumption fuse (no Back-up Power) with RCD type A and suitable circuit breakers

4

Service switch for switching the emergency power loads to the power grid (recommended)

5

Consumption protected by suitable MCBs and RCD type A 30 mA *2

6

Consumption - emergency power supply maximum 10 kW / 3.33 kW per phase (also applies in normal operation if Grid available!); no other AC generators permitted

7

Consumption not supplied with emergency power

8

AC supply of the EMS box (if Consumption is connected to the emergency power outlet)

9

Fuse maximum C6 or C10 1-pole

10

Potential equalization busbar

*In addition, the currently valid national regulations and the specifications of the associated network operator must be complied with.

*2The currently valid national regulations, the specifications of the associated network operator and the manufacturer’s specifications must be observed.

image092
Figure 23. Recommended maintenance switch for emergency power outlet
Table 34. Description of the switch positions of the maintenance switch (not included in the scope of delivery)
Item Description

1

Emergency power consumers are supplied with emergency power via inverter (normal position)

2

Emergency power consumers are disconnected from the Inverter and Grid

3

Emergency power consumers are supplied from the Grid

The automatic emergency power switchover is not affected by the maintenance switch.

image093
Figure 24. AC connection Energy meter
Table 35. Components for AC connection
Item Description

1

Bi-directional meter from energy supplier

2

Inverter fuse protection C25 3-pole*1

3

Consumption fuse (no Back-up Power) with RCD type A and suitable circuit breakers

4

Consumption not supplied with emergency power

5

Folding transformer (directly behind utility meter) already pre-installed on energy meter

6

Energy meter

7

Fuse for the Energy Meter (recommended) B6 3-pole

*In addition, the currently valid national regulations and the specifications of the associated network operator must be complied with

image094

1.Insert the supply cable of the Inverter and the cable for the emergency power outlet into the cable gland.

image095

2. Strip the cables
3. Make sure that the PE is slightly longer than the other cores.

Section

Description

Dimensions

1

outer diameter

13 - 18 mm

2

length of stripped cable

20 - 25 mm

3

length of stripped conductor

7 - 9 mm

4

Conductor cross-section

4 - 6 mm

image096

4. If necessary, fit the conductors with suitable ferrules.

image097

5. Connect the cables to the intended connections (ON-GRID / OFF-GRID).
6. Ensure that a clockwise rotating field is connected
7. ensure that phase L1 on the Inverter and on the Energy Meter is the same phase, also ensure this for phases L2 and L3.

8. the Inverter must be pre-fused with a C25 circuit breaker.

image098

9. Fasten the cable gland to the Inverter.

image099

10.Checking the connection area of the folding transformer.
11.connecting the transformers in the sub-distribution directly behind the utility meter.
12. fold the respective transformers around the phases L1 - L3 and close them until the lock audibly engages.
13 The cable between the transformer and the energy meter must not be shortened.

The maximum current carrying capacity is 120 A per phase.
K - from the sub-distribution board
L - to the utility meter (Grid connection)
The cable between the transformer and the energy meter must not be shortened.

image100

14. Connect the voltage tap to the marked connections on the energy meter.
15. The Energy Meter must be pre-fused with a B6A circuit breaker for each phase.
16. The hinged transformers are already connected. If the measuring sensors of the Smart Meter were unscrewed during installation for mounting reasons, please ensure that they are reconnected in the correct order.

image101

17. It is recommended that a maintenance switch be installed for the emergency power outlet.
18. This means that in the event of maintenance or failure of the inverter, the emergency power consumers can continue to be supplied via the power grid.

A 4-pole maintenance switch is recommended. Care must be taken to ensure that no star point displacement can occur during switching. The correct maintenance switch must be selected by a specialist company, taking into account the conditions on site.

This does not affect the function of the automatic emergency power switchover.

6.3.3. AC connection of the FENECON Home 10 - EMS-Box

An external 230V power supply is required to supply the FENECON Home 10 - EMS-Box.

The purpose of this is to avoid loading the empty battery with additional Consumption. This can occur particularly in winter when there is no sunshine or when there is snow on the PV system.

image102

1. Open the plug using a screwdriver. And pull out the inner part to the front.

image103

2. Insert the cable for the power supply.

image104

3. Strip the cable.
4. Make sure that the PE is slightly longer than the other cores.
5. If necessary, fit the wires with suitable ferrules.

image105

6. Connect the wires to the connections provided
7. Relieve the strain on the cable.
8. The AC connection of the EMS Box may be pre-fused with a maximum of one circuit breaker C6 or C10.

image106

9. Close the plug.

image107

10. If the system is installed with Back-up Power, the AC power supply of the battery tower must be connected on the Back-up Power side.
11. It must be ensured that the load of the Inverter on the emergency power side does not exceed 3.33 kW per phase. This also applies to parallel grid operation.

6.3.4. DC cable from the battery tower to the Inverter

This chapter can be skipped if there are several battery towers.

You will find the assembly instructions for 2 or 3 battery towers in chapter 7.2.

image108

1. Use the enclosed 1.5m DC cable to connect the battery tower and Inverter.
2. If the length of the DC battery cable is not sufficient, a standard PV cable with at least 6 mm² can be used. For the connectors, a set of MC4 connectors is required on the battery side and a set of Phoenix Contact Sunclix connectors on the inverter side.
3. Connect the cables to the battery (BAT OUT) and the inverter (BAT).
4. Connect plus (+) to plus (+) and minus (-) to minus (-).

6.3.5. Connection and cabling of PV system

image109

The PV system can be connected directly to the Inverter at the PV inputs.

Type 2 overvoltage protection is integrated in the inverter.

6.3.6. Connecting the communication module to the inverter

image110

Connect the communication module to the inverter. (Included with the Inverter)

If the plug is not plugged in, this can lead to grid detection problems with the Inverter.

6.3.7. Communication between meter and inverter

image111

The communication cable (network cable) for the Energy Meter is already connected to the inverter.
If the existing 5 m cable is not sufficient, it can be extended to up to 100 m using a conventional network cable.

6.3.8. Communication between battery and inverter

image112

1. The communication cable for communication with the EMS-Box is already connected to the Inverter.
2. The other end with two open pins must be connected to terminals 1 and 2 of the Harting connector.

image113

3. Insert the cable through the gland and the multi-hole rubber into the Harting housing.

image114

4. Connect the white wire to terminal 1.
5. Connect the orange wire to terminal 2.
6. Further connections are explained in chapter 8.

Pin 3 is designed as ground for the RS485 connection. This means that other cables with shielding can also be connected.

If controllable Consumptions have been installed and one of the following FEMS extensions has been purchased, the following two steps can be neglected for the time being.
- FEMS Heat pump "SG-Ready" app
- FEMS App Heating element
- FEMS App BHKW

image115+116

7. Then screw the socket into the Harting housing.
8. Close the other openings in the screw connection with the enclosed blanking plugs.
9. Relieve the strain on the cable by tightening the screw connection.

image117

10. Connecting the Harting plug to the battery tower.
11. Lock the plug at the top and bottom through the holders.

6.3.9. Communication from a battery tower

image118

If only one battery tower is installed, the end jumper (included) must be plugged into the PARALLEL OUT connection and locked by turning the underside.

You will find the assembly instructions for 2 or 3 battery towers in chapter 7.3.

6.3.10. Communication to customer network

If the battery tower is installed indoors, this point can be skipped. And the network cable can be plugged in directly.

image119

1. To seal the network connections, insert the cable into the plug and screw it in place. Only the rubber seal and the screw connection are required.

image120

2. Make sure that the network plug protrudes approx. 3 mm over the bayonet catch at the front.
3. For example, the end bridge of the battery can serve as a reference for the position of the network connector.

image121

4. For the Internet connection and for the configuration of the storage system, connect the network cable to the LAN port of the battery (yellow), and the other end of the cable to the customer’s network.

The storage system does not have a W-Lan function.

6.3.11. Cover for the internal input (optional)

image122

Optionally, a network housing with blind plugs (included in the scope of delivery) can be used as a cover for the internal connection.
The network housing and the blind plug must be fitted beforehand.

All inputs have a degree of protection of IP55. There is no need to cover unused connections.

7. Parallel connection of several battery towers

7.1. Assembly of further battery towers

7.1.1. Assembly battery tower two with FENECON Home 10 - parallel box

If a second battery tower is available, the parallel box is attached to the second battery tower instead of the EMS box.

image123

To do this, repeat the steps from chapter 6.2.4. In step 11, attach the FENECON Home 10 parallel box instead of the FENECON Home 10 EMS box.

7.1.2. Assembly battery tower three with FENECON Home 10 - Extension Box

If a third battery tower is available, the extension box is attached to the third battery tower instead of the EMS box.

image124

To do this, repeat the steps from chapter 6.2.4. In step 11, insert the FENECON Home 10 extension box instead of the FENECON Home 10 EMS box.

7.2. Electrical installation of additional battery towers

7.2.1. DC cable between two battery towers and the Inverter

image125

1. Use the enclosed 1.5m DC cable to connect the second battery tower to the Inverter.
2. If the length of the DC battery cable is not sufficient, a standard PV cable with at least 6 mm² can be used. For the connectors, a set of MC4 connectors is required on the battery side and a set of Phoenix Contact Sunclix connectors on the inverter side.
3. Connect the cables on the second battery tower (BAT OUT) to the FENECON Home 10 parallel box and the inverter (BAT). (red)
4. Connect plus (+) to plus (+) and minus (-) to minus (-).

image126

5. The two battery towers are connected to each other using the cable set supplied in the parallel box.
6. To do this, connect the two cables to the first battery (BAT OUT) and to the second battery (BAT IN) (yellow).

7.2.2. DC cable between three battery towers and the Inverter

image127

1. Use the enclosed 1.5m DC cable to connect the battery tower and Inverter.
2. If the length of the DC battery cable is not sufficient, a standard PV cable with at least 6 mm² can be used. For the connectors, a set of MC4 connectors is required on the battery side and a set of Phoenix Contact Sunclix connectors on the inverter side.
3. Connect the cables on the second battery tower (BAT OUT) to the FENECON Home 10 parallel box and the inverter (BAT). (red)
4. Connect plus (+) to plus (+) and minus (-) to minus (-).

image128

5. The three battery towers are connected to each other using the cable sets supplied in the parallel box and the extension box.
6. To do this, connect the two cables to the first battery (BAT OUT) and to the second battery (BAT IN) (yellow).
7. And connect the other two cables to the third battery (BAT OUT) and the second battery (BAT IN) (green).

7.3. Communication of further battery towers

7.3.1. Communication between two battery towers

image129

1. If two battery towers are operated, the enclosed network cable must be plugged in and locked between tower 1 PARALLEL OUT and tower 2 PARALLEL IN.
2. On the second tower, the end bridge must be set to PARALLEL OUT.

7.3.2. Communication between three battery towers

image130

1. If three battery towers are operated, the enclosed network cables between tower 1 PARALLEL OUT and tower 2 PARALLEL IN and between tower 2 PARALLEL OUT and tower 3 PARALLEL IN must be plugged in and connected between the three towers.
2. With three towers, the end bridge is not required.

7.4. Capacity expansion of the battery tower
by one or more battery modules

The battery tower can be stacked up to 10 battery modules to form a battery tower.

If further battery modules are added after the IBN, the following procedure must be followed:

image177

Open the online monitoring.
So that the new modules can synchronize more quickly with the existing modules, an equal charge level is required (30% SoC). The storage system automatically prepares itself if the state of charge is not the same as the SoC (State of Charge).

image177 1

Click on Storage system in the online monitoring.

image177 2

In online monitoring under Storage system, activate the "Capacity expansion" function. The "Capacity expansion" is activated when the blue bar is displayed. You can now choose between "Immediate start" and "Planned expansion", with the two options the battery is charged/discharged to 30%. When the charge level is reached, charging/discharging is stopped and the charge level of 30% is maintained.

image177 3

When you select the "Planned extension", you can select the planned day and the planned time. In this example, 24.05.2024 and the time of 09:00 were selected. At this time, the battery is expected to be charged/discharged to reach 30% for the "Planned extension".

image177 4

Finally, you must confirm your desired settings by clicking on the blue tick. The desired extension will be saved and, depending on the option selected, executed immediately or later at a specific time.

The capacity can also be extended at a later date; there is no time limit here. You will not reach the full capacity with the new battery module, as the new module adapts to the old modules.

If the battery tower is extended by additional battery modules after several weeks or months, the following procedure must be followed:

29-30 % SOC

1 Charge / discharge the system to a charge level of 29-30 %. And then switch off.

image131

2. Switch off the entire system. The exact procedure is described in detail in chapter 9.2.2.
- Set the battery fuse switch to OFF.
- DC switch of the Inverter to OFF.
- AC fuse on the Grid and emergency power side to OFF.

image132

3. Remove the top three side panels on each side.
4. Remove the latch up to the first battery module on both sides.

image133+134

5. Remove the EMS box and BMS box and place them on their sides. To do this, unscrew the wall bracket of the BMS box from the wall.

image081

6. Attach the new battery module.

image133+134

7. Proceed as described in chapter 6.2.4 from step 8.
- FENECON Home 10 - Attach BMS box
- FENECON Home 10 - Attach EMS box
- Attach locks
- Attach side covers

If the exact voltage value of the old and new battery modules has not been matched, SOC jumps will occur when the battery [.SpellE]#is charged and discharged. This means that the full capacity is temporarily not available.
After approx. 20 cycles, the cells should have equalized and there are no more jumps and the capacity is also fully usable.

7.5. Extension of the battery tower by one or more battery towers

Up to three battery towers can be operated in parallel.

The capacity can also be subsequently increased by adding one or two more battery towers of the same capacity; there is no time limit for this. You will not reach the full capacity with the new battery module, as the new module will equalize with the old modules.

If the battery tower is extended by further battery towers after several weeks or months, the following procedure must be followed:

29-30 % SOC

8. Charge/discharge the system to a charge level of 29-30%. And then switch off.

image135

9. Switch off the entire system. The exact procedure is described in detail in chapter 9.2.2.
- Battery fuse switch to OFF
- DC switch of the Inverter to OFF
- AC fuse on the Grid and emergency power side to OFF

image136

10. Installation of the new battery towers as described in chapter 7.1.1 and chapter 7.1.2.
11. Carry out DC cabling as described in Chapter 7.2.1and Chapter 7.2.2.
12. Wire the communication between the battery towers as described in chapter 6.3.9.
13. Everything can then be switched on again as described in chapter 9.2.1.

image179

14. Run the commissioning wizard again.

If the exact voltage value of the old and new battery towers has not been matched, the new batteries will not be connected.

This is not displayed as an error, but it can happen that the SOC displays of the individual battery towers show different charge levels.

When the charge levels have equalized after a charging cycle, the last battery towers also switch on.

The battery towers work independently, so the flashing frequency of the different towers may vary. The SOC display of the individual towers may also differ briefly.

8. FEMS extensions

The integrated relays can be used directly on the (first) battery tower for the following FEMS extensions. Various pins on the 16-pin connector plug are provided for this purpose. A total of three free relay channels are available.
Not all apps can be connected at the same time.
For further information on the following apps, please visit our homepage.

If the three integrated relays are not sufficient, an external 8-channel relay board can be connected via Ethernet.

image138

The pin assignment of the Harting connector is shown in detail below.

Table 36. Connector pin assignment
Item Description

1

RS485 connection

2

Additional PE

3

Digital inputs DI1-DI4 (currently not available)

4

+12 V DC

5

Relay 1

6

Relay 2

7

Relay 3

8.1. Connection of a Heat pump via "SG-Ready"

The integration of an "SG-Ready" (Smart Grid-Ready) Heat pump is an advanced form of sector coupling of electricity and heat - often also referred to as a "Power-to-Heat" application. The control system ensures that the Heat pump slightly overheats the thermal storage unit at times when cheap (solar) electricity is available in order to save electrical energy at times when there is no cheap surplus electricity.

image139

1. The internal relay contacts 2 and 3 can be connected via pins 13/14 and 15/16 on the Harting connector.
2. For detailed information on connecting the Heat pump, please refer to the manufacturer’s installation instructions.

8.2. Connection of a Heating element with a maximum of 6 kW

The integration of an electric Heating element is the simplest and cheapest form of sector coupling of electricity and heat - often also called a "power-to-heat" application.

If the capacity of the electrical storage unit is exhausted, self-generated energy must be fed into the public Grid with low remuneration. In these cases, it often makes sense to use the surplus electricity for water heating (e.g. for hot water buffer tanks, pool heating, etc.). In this way, other energy sources (e.g. wood or oil) can be saved.

image140

1. So that each phase of the Heating element can be controlled separately, each phase must be connected individually to a relay.
2. To do this, connect phase 1 (brown) to pin 11. Continue from pin 12 to the Heating element. Use pins 13/14 and 15/16 for phase 2 (black) and phase 3 (gray).
3. The relays with the Heating element must be pre-fused with an LS B10.
4. A cable (5G1.5) from the sub-distribution board to the Harting plug and a cable (5G1.5) from the Harting plug to the Heating element are recommended.
5. For detailed information on connecting the Heat pump, please refer to the manufacturer’s installation instructions.

Manual mode is only suitable for temporary operation. For permanent operation, the external relay control must be used.

8.3. Control of a Heating element greater than 6 kW
(control via external relay)

The integration of an electric Heating element is the simplest and cheapest form of sector coupling of electricity and heat - often referred to as a "power-to-heat" application.
When the capacity of the electrical storage unit is exhausted, self-generated energy must be fed into the public Grid at a low rate. In these cases, it often makes sense to use the surplus electricity to heat water (e.g. for hot water buffer storage tanks, pool heating, etc.). In this way, other energy sources (e.g. wood or oil) can be saved. The externally installed relays must be designed according to the installed output of the installed Heating element.

image141

1. So that each phase of the Heating element can be controlled separately, each phase must be connected individually to the internal relay via an additional external relay.
2. Connect L1 to pin 11 via a fused LS B6. Route phase L1 from pin 12 to the external relay and connect to A1. A2 must be connected to the neutral conductor.
3. Proceed in the same way as step 2 with the other two phases. Connect K2 and K3 via pins 13/14 and 15/17.

image142

4. As an alternative to L2/L3, L1 can of course also be looped through, or +. 5. Alternatively, control the contactors/relays with 24V. If a different voltage source is used, A2 must not be connected to N.

image142 1

6. The voltage supply of the Heating element must then be connected to the switching contacts of the relays. If another voltage source is used, A2 must not be connected to N.
7. For detailed information on connecting the Heat pump, please refer to the manufacturer’s installation instructions.

8.4. Control of a CHP unit

The integration of a Combined heat and power plant (CHP) into electrical energy management is an advanced form of sector coupling of electricity and heat.
This makes it possible to utilize the property of the CHP unit as an electrical generator that is independent of the time of day and weather conditions. For example, the CHP unit is given a switch-on signal to produce electricity when the storage unit’s charge level is low. This is useful, for example, if the battery capacity is not sufficient to cover electricity consumption at night. This avoids the need to purchase expensive electricity from the Grid.
When the battery is charging, this signal is stopped again to prevent the CHP unit from feeding electricity into the grid unnecessarily.

image143

1. The enable signal for starting the CHP unit can be connected via pins 11/12.
2. For detailed information on connecting the CHP unit, please refer to the manufacturer’s installation instructions.

8.5. Additional AC meter

If other meters have been installed for monitoring other consumers or generators, these must be integrated into the circuit in accordance with the manufacturer’s instructions.
The communicative integration is shown below using a Socomec Countis E24 as an example.
Only meters approved by the company FENECON can be integrated.
The first generation meter is always integrated with Modbus ID 6. All others in ascending order.
The baud rate must be 9600.

image144

1. Instead of connecting the communication line of the Inverter directly to pin 1/2, as described in chapter 6.3.8, the communication line to the meter must be connected to pin 1/2.
2. white to 1; brown to 2

image145+146

3. The connection to the Inverter is then established from the meter. This means that two wires must be connected to one connection on the meter.

from the battery tower

white to 3

brown to 2

to the Inverter

white to 3

orange to 2

8.6. §14a EnWG

The Inverter can be limited to a maximum reference power of 4.2 kW. The digital input of the EMS must be assigned for this.

image180

1. The signal can be connected to pins 5 (C) and 8 (A) via the Harting connector (16-pin - A & C).
2. For detailed information on connecting the FNN control box, please refer to the manufacturer’s installation instructions.

9. Initial commissioning

9.1. Checking the installation, connections and cabling

Check the system as follows before initial commissioning:

  • All components (distances, environment, mounting) are installed correctly.

  • All internal wiring is complete and properly connected.

  • All external supply lines (power supply, communication cable) are properly connected.

  • All connected loads are matched to the system and the necessary settings have been made.

  • All necessary tests of the system were carried out in accordance with the standards.

9.2. Switching the system on/off

9.2.1. Switch on

image147

1. fuse the EMS box (sub-distribution board, or socket outlet)
2. Fuse the Inverter. (sub-distribution, Grid and emergency power side)
3. If available, switch on the PV system with the DC switch on the inverter. (underside of the inverter)

image148

4. securing the battery tower (front battery tower)
5. If there are several battery towers, all towers must be secured

image149+150

6. When the green LED on the Inverter lights up during back-up, the button on the EMS-Box can be pressed for approx. 5 seconds.
7. This is only relevant if the AC supply of the battery is connected to the emergency power outlet.

image151

8. When the LED bar starts to flash, the button can be released.

If the system has not yet been configured, the battery goes into error mode or switches off.
This can also happen during configuration. It is therefore recommended that you only switch on the battery when you are prompted to do so during the configuration process.

9.2.2. Switch off

image148

1. securing the battery tower (front battery tower)
2. If there are several battery towers, all towers must be secured.

image152

3. If present, switch off the PV system with the DC switch on the Inverter.
4. Secure the Inverter. (sub-distribution, Grid and emergency power side).
5. Fuse the EMS box (sub-distribution board or socket outlet)

image153

6. The system is only completely switched off when all LEDs on the Inverter and the battery are no longer lit. This can take approx. 30 seconds.
7. The Inverter remains on if one of the three energy sources is not switched off.

9.3. Configuration via commissioning wizard

Open the FENECON homepage and click on the login for FEMS online monitoring "FEMS Login" in the top right-hand corner. Alternatively, you can use the QR code below or the link to access the page.

image154

1. https://portal.fenecon.de

image155

2. Log in with your installer account.

image156

3. If an installer account has not yet been created, it can be created directly under the login window.
4. All information must be filled in correctly and completely.

image157

5. Once all the necessary points have been confirmed, the account will be created automatically
6. You will be forwarded directly to the configuration of the storage system.

image159

7. First you must enter the 16-digit installer key.
8. This can be found on the type plate on the right-hand side of the battery tower.
9. Installation key: XXXX-XXXX-XXXX-XXXX-XXXX
10. Then follow the installation wizard through the various steps.

image160

11. After completing the IBN, the system is ready for operation and you will be forwarded directly to live monitoring.

  • You will receive an e-mail with a summary of the complete IBN (IBN protocol) for your records.

  • The customer also receives an e-mail with the personal access data for end customer monitoring.

10. FEMS-Online-Monitoring

The FEMS online monitoring is used to visualize all energy flows in your system. The energy monitor shows live data on grid consumption or feed-in, PV production, charging/discharging of the battery storage system and power consumption. Other widgets display the percentage of self-sufficiency and self-consumption. In addition, the individual widgets offer a detailed view, which can also be used to view the performance values with phase accuracy.

In addition to the pure information display, all additionally purchased FEMS extensions, such as for integrating a Heat pump, Heating element, e-charging station or Combined heat and power plant (CHP), are also listed in the online monitoring. Their functionality can be controlled via the corresponding widget.

In addition to the live view, the history offers the option of selecting user-defined time periods for online monitoring. The status of the entire system and the individual components can be monitored at any time using the info icon.

10.1. Access data

Access to FEMS online monitoring is separated according to end customer and installer.

10.1.1. Access for the end customer

Access for the end customer is generated automatically once commissioning is complete and sent to the end customer by email.
The terms and conditions still need to be confirmed here, then the monitoring is available without restrictions.

10.1.2. Access for the installer

The installer access can be created on the FENECON homepage as described in chapter 9.3. Access is required for successful commissioning.

10.2. Installation of further FEMS apps

When you ordered the FEMS app, you received a 16-digit license key. You can use this license key to redeem the app independently in the FEMS App Center.

image174

Open Online Monitoring

image174 1

Click on the burger menu in the top left corner

image174 2

Open the "Settings" tab

image174 3

Now select the "FEMS App Center" button and open it by clicking on the arrow

image174 4

You have now reached the App Center. Now click on the "Redeem license key" button at the top right
Alternatively: Click on the "Register license key" button if you want to register the license key but do not want to install a FEMS app yet

image174 5

Enter the 16-digit license key in the input field. Then click on Validate. The license key is then checked.
Alternatively: If you have already registered a license key, you can select it now.

image174 6

Click on "Redeem license key". You will then receive a selection of apps that can be redeemed with the license key.

image174 7

Now select the app you want to install. Here, for example, "SolarEdge PV Inverter".

image174 8+9

Click on "Install app" and enter the necessary data (e.g. IP address of the PV inverter) in the input mask.

image174 10

Click on "Install app" to complete the installation

11. Troubleshooting

11.1. FEMS-Online-Monitoring

The system status can be checked after logging in at the top right using the color of the symbol. A green tick indicates that everything is OK, an orange exclamation mark indicates a warning (Warning) and a red exclamation mark indicates an error (Fault).

11.1.1. Fault display

image166

System status: Everything is OK

image167

System status: Warning

image168

System status: Error (Fault)

11.1.2. Troubleshooting

image169

For a detailed overview of an existing warning or error, click on the exclamation mark in the top right-hand corner.

image170

The scroll bar can be used to examine the origin of the warning or error in more detail.
In this example, the error lies with the controller used.

image171

Clicking on the symbol (down arrow) displays a more detailed error description depending on the error.

In the example above, an incorrect reference for the network counter was intentionally entered for test purposes, which is why the controller fails to run.

image172

Under certain circumstances it can happen that the FEMS is not accessible and the adjacent error message appears.

If the FEMS is offline, follow the steps displayed below the message.

11.2. FENECON Home 10 - Inverter

11.2.1. Fault display

Faults are indicated on the Inverter via the LED display [FAULT] as follows:

image173
Figure 25. Fault display on FENECON Home 10 - Inverter
Rotary field of the Grid connection
  • Check whether a clockwise rotating field is present at the Grid connection.

  • Otherwise, contact the FENECON service. The contact details can be found in chapter 11.5.

The LEDs display further information on the status of the Inverter.

image173 1
Figure 26. LED status displays - Inverter

11.3. Battery tower

11.3.1. Fault display

Faults are displayed on the FENECON Home 10 BMS box via a red LED.

The various faults are indicated by LED codes.

Storage unit status

Storage unit information

LEDs

blue/red

1

2

3

4

Boot loader

Start

Master / Slave

Parallel Box

Extension Box

Test mode

Single or parallel connection

SOC Display

Charging

0%-25.0% SOC

25.1%-50.0% SOC

50.1%-75.0% SOC

75.1%-99.9% SOC

100% SOC

Discharge and standby

100%-75.1%

75.0%-50.1%

50.0%-25.1%

25.0%-0%

error

Overvoltage

undervoltage

overtemperature

undertemperature

Overcurrent

SOH too low

Int. communication

Ext. communication

Address error Parallel

Address error modules

BMS box backup

Module backup

contact error

isolation error

BMS error

Blue permanently on

blinking blue

Blue flashing quickly

Red permanently on

11.3.2. Troubleshooting

If faults cannot be rectified or in the event of faults that are not recorded in the fault list, the FENECON service must be contacted. See chapter 11.5.

11.4. Fault list

Table 37. Troubleshooting
Component Disturbance Measure

Battery module

The battery module has become wet

Do not touch
Contact FENECON service immediately for technical support

Battery module

The battery module is damaged

A damaged battery module is dangerous and must be handled with the utmost care.
Damaged battery modules must no longer be used.
If you suspect that the battery module is damaged, stop operation and contact FENECON service

11.5. Service

The FENECON service must be contacted in the event of system faults:

Phone: +49 (0) 991 64 88 00 33

Our service hours:
Mon. - Thurs. 8 - 12 | 13 - 17 o’clock
Fri. 8 - 12 | 13 - 15 o’clock

12. Technical maintenance

12.1. Tests and inspections

When carrying out inspection work, ensure that the product is in a safe condition. Improperly performed inspections can have serious consequences for people, the environment and the product itself.

Inspection work may only be carried out by trained and qualified specialists.

The maintenance instructions of the component manufacturer must be observed for all individual components.

Check the product and the cables regularly for visible external damage. If components are defective, contact FENECON service. Repairs may only be carried out by a qualified electrician.

12.2. Cleaning

Cleaning agents: The use of cleaning agents can damage the Battery energy storage unit and its parts.
It is recommended that the Battery energy storage unit and all its parts are only cleaned with a cloth moistened with clean water.

The entire product must be cleaned regularly. Only suitable cleaning agents may be used for this purpose.
The cleaning agents must be free of chlorine, bromine, iodine or their salts. Steel wool, spatulas and the like must never be used for cleaning. The use of unsuitable cleaning agents can lead to external corrosion.

12.3. Maintenance

No regular maintenance work needs to be carried out on the system, but check the status of your Storage unit regularly.

12.4. Repairs

The FENECON service must be contacted in the event of defective components.

13. Handover to the operator

13.1. Information for the operator

The following information must be provided to the operator:

Table 38. Information for the operator
Component Information/Document Comment

Attachment

FEMS number

Appendix

Login data for online monitoring

Appendix

Instructions

14. Dismantling and disposal

14.1. Dismantling

The storage system may only be dismantled by authorized electricians.

14.2. Waste disposal

  • The FENECON Home 10 must not be disposed of with normal household waste.

  • The FENECON Home 10 is RoHS and REACH compliant.

  • Disposal of the product must comply with local regulations for disposal.

  • Avoid exposing the battery modules to high temperatures or direct sunlight.

  • Avoid exposing the battery modules to high humidity or corrosive atmospheres.

  • Dispose of the storage system and the batteries it contains in an environmentally friendly manner.

  • Do not dispose of the FENECON Home 10 battery modules in a fire due to the risk of explosion.

  • Contact FENECON GmbH to dispose of the used batteries.

15. Appendix

15.1. Applicable documents

Table 39. Applicable documents
Component Document Manufacturer

System

Operating instructions

FENECON GmbH

system

quick start guide

FENECON GmbH